China Air Compressor 50 Gallon /200 Litres Big Power 400V Three Phase Copper CE V2090 5.5HP Germany Standard Belt Driven Air Compressor,

Product Description


Automatic Complete 5 Gallon Barrel Bucket Mineral Drinking Water Filling Machine

*We supply complete solution for the 5 gallon Barrel water bottling plant ,including Water treatment system / Decapping machine  / Inside brusher / Externer brusher / Automatic 5 Gallon rinsing filling capping machine / Automatic Cap sleeve label machine / Code sprayer / Film wrapping machine / Automatic 5 gallon palletizer system 

Machine list for ref
 

Items Machine description Qty.
1 De-capper machine 1set
2 Linear type automatic washing machine
(only outside)
1set
3 Automatic washing-filling-capping machine 1set
Uploading & downloading system 1set
Light checker 1set
2m roller conveyor 1set
4 Automatic bottle neck labeling machine
Shrink tunnel for PVC small cover
1suit
5 Cap elevator with hopper and UV sterilizing lamp 1set

 

Complete Line Flow Chart :

1. Decapping Machine
2. External Brusher
3. Automatic 5 Gallon Rinsing Filling Capping Machine
4. Cap elevator
5. Code sprayer
6. Light checker
7. Cap film shrinker Machine
8. Plastic bag wrapping machine
9. Bucket collect 

 

Features

1. This machine produces 3&5 gallons barreled drinking water.
2.It integrates bottle washer, filler and sealer into 1 unit.
3. In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
4. This machine can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
5. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
We all use 304 stainless steel or food level material to ensure the high quality of our machine. PLC control system is used and electric parts are using famous brand like CZPT Siemens Schneider and so on.

Parameters
 

Model QGF-100 QGF-150 QGF-300 QGF-450 QGF-600 QGF-900 QGF-1200 QGF-1500 QGF-2000
Capacity 100BPH 150BPH 300BPH 450BPH 600BPH 900BPH 1200BPH 1500BPH 2000BPH
Filling Head No 1 1 2 3 4 8 10 12 15
Capping head No 1 1 1 1 1 1 1 1 1
Working position No 3 5 7 9 11 13 15 17 21
Diameter of Bottle Diameter:265~275mm
Height of Bottle 150~360mm
Weight(KG) 450 500 2500 3000 3500 7000 8000 8500 9500
Power(kw) 1.4 1.5 6 30 32 32 40 45 50

Electric configurations
 

Item Parts Name Brand Brand
1 PLC SIEMENS Germany
2 Inverter
3 Touch Screen
4 Switch
5 Contactor
6 Relayer
7 Solenoid Valve AIRTAC ZheJiang
8 Drive motor FEITUO Swiss
9 Reducer CNP China
10 Water Pump SKF China
11 Main Bearing AUTONICS Sweden
12 Sensor AIRTAC Korea
13 Air component ABB ZheJiang

 

Video link
 

5 Gallon machines 450BPH 5 Gallon water filling line https://youtu.be/2bx7B8gOuzs
450BPH 18.9L Water bottling production line (taken from client’s factory) https://youtu.be/W1BE93eODYQ
20L barrel water filling bottling machine 450BPH (taken from client’s factory) https://youtu.be/M0RsL_10wIU
450BPH 5 Gallon water filling production line (taken from client’s factory) https://youtu.be/y9_ekeFTIfI
5 gallon water filling bottling production line (taken from client’s factory) https://youtu.be/0B3lQyZqgaY
Automatic 1200BPH 20L water filling packing line https://youtu.be/gYhYMOB1poM
900BPH 5 gallon barrel water filling line https://youtu.be/ntyGXs3AHXc
300BPH 5 gallon water filling line https://youtu.be/-6tOUSQi0bU
Manual bottle loading 200BPH 5 gallon washing filling capping machine https://youtu.be/DHAl0hhvwrQ
5 Gallon barrel water filling production line https://youtu.be/O1zENb_RkWg
5 gallon barrel rinsing machine automatic type (taken from client’s factory) https://youtu.be/q00VLwEpiug
Semi-automatic PET 5 gallon de-capping and washing machine https://youtu.be/TjxZ0UUmMRs

Prodution line in clinet’s factoty

We do more … … …

1) Water treatment equipment—RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.

2) Filling Machine—3 in 1 Washing filling capping—for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
—-150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
—PET bottle, Glass bottle, PP bottle and Can
—-Screw cap, Aluminum cap, Grown cap and 3 (four) twist caps etc.

3) Labeling Machine—Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label

4) Printer , Manual code printer , Inkjet printer , Laser printer

5) Packing Machine—-Shrink film, Cartons packing machine

6) Bottle Blowing Machine— for making plastic bottle

7) Injection Molding Machine—for your cap and perform.

8) Subsidiary products for drink production—Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.

Our Service

The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
 
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.

After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.

Certificate

 

How to Repair and Maintain an Air Compressor

A compressor is a device used to move air from 1 place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

Positive displacement

Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are 2 types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the 2 types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
air-compressor

oil free

If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in 1 minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
air-compressor

double acting

A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
air-compressor

fuel tank pressure switch

You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

energy source

The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require 3 separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require 3 separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.

China Air Compressor 50 Gallon /200 Litres Big Power 400V Three Phase Copper CE V2090 5.5HP Germany Standard Belt Driven Air Compressor,  China Air Compressor 50 Gallon /200 Litres Big Power 400V Three Phase Copper CE V2090 5.5HP Germany Standard Belt Driven Air Compressor,